Products Range

Through our dominance in the industry over a quarter of a century. We has designed and produced a vast range of Thermoformed products of various degrees of complexity and applications. And always been able to provide customised products that meet all aspects of our customers' cost, quality, design and technical specifications.

Medical

"Anglopaka", Cathers, medical tools, pacemakers, vaccines, and other medical products.

Blisters, shipping trays, storage trays.

APET, Barex, HIPS, PETG, PS Clear, PVC


Electronics/Electrical

Audio-video sets, components, computer modules, household appliances, LED, memory unit cables, PCB, sensors.

Blisters, clamshells, handling displays, protection trays, shipping trays.

APET, PETG,PP, PS Clear, Ultros


Hard Disk Drive

Bearing, disk clamps, disk dampers, disk drive, disk spacers, hubs, latches, magnets, sleeves, transformers, VCM.

In-house process trays, shipping trays.

APET, MITECH, PETG, PP (antistatic), PS Black Conductive.


Toys

Electronic games, hobby toys, toys.

Inner/outer blisters, toy parts/components

HIPS, PC, PVC


Automotive

Accessories, automative components, speakers.

Clamshells, displays, internal transportation trays, shipping trays.

HIPS, PP , PS Black Conductive, PVC (antistatic)


Telecommunications

Accessories, batteries, components, mobile phones, pagers, walkie-talkies.

Packing trays, packing containers.

HIPS (antistatic), PETG, PVC.


Food

Bakery, fast food, frozen food, instant meals.

Shipping trays.

HIPS, PP, PVC (food grade)


Metal Stamping

Coil motor components for computer parts.

In-house process trays, shipping trays.

HIPS


Injection Molding

Key pads, photostat machine covers, radio covers, etc.

HIPS, PVC

Our Products

We do customize products based on your specification and needs.

VACUUM FORMED TRAYS

As a highly experienced manufacturer in thermo-forming and vacuum-forming, we provide reliable quality and cost effective production runs in a wide variety of materials such as PP, PS, HIPS, PVC, PET, PETG, etc. Additionally, we supply anti-static or static dissipative and conductive trays which are made of superior quality plastic materials for ESD control purpose and physical shock protection.

Conductive vacuum Forming Tray has excellent thermal conduction element. When strength is a necessity, it can be used with great confidence. Nevertheless, it is an ideal product for semiconductors to place minute electronic components like integrated circuits (IC).

Vacuum forming

Vacuum forming is a technique that is used to shape a variety of plastics. In school it is used to form/shape thin plastic, usually plastics such as; polythene and perspex. Vacuum forming is used when an unusual shape like a ‘dish’ or a box-like shape is needed. Below you can see the stages involved in vacuum forming.

To the right is an example of a vacuum formed toy. The simple 'lorry' mould has been placed in a vacuum former and a compressed polystyrene sheet has been placed above it. The polystyrene has been heated and then vacuum formed to the shape of the mould.

Many everyday items have been vacuum formed in this way. Look around your home - list some examples. as a guide - some food products are packaged in vacuum formed materials.


THE STAGES INVOLVED IN VACUUM FORMING

Below are the stages involved in the vacuum forming of a small 'plastic' dish or bowl.


1. First, a former is made from a material such as a soft wood. The edges or sides are shaped at an angle so that when the plastic is formed over it, the former can be removed easily.

2. The former is placed in a vacuum former.

3. A sheet of plastic (for example, compressed polystyrene) is clamped in position above the mould.

4. The heater is then turned on and the plastic slowly becomes soft and pliable as it heats up. The plastic can be seen to 'warp' and 'distort' as the surface expands.

5. After a few minutes the plastic is ready for ‘forming’ as it becomes very flexible.

6. The heater is turned off and the mould is moved upwards by lifting the lever until it locks in position.

7. The 'vacuum' is turned on and this pumps out all the air beneath the plastic sheet. Atmospheric pressure above the plastic sheet pushes it down on the mould. At this stage the shape of the mould can be clearly seen through the plastic sheet. When the plastic has cooled sufficiently the vacuum pump is switched off.

8. The plastic sheet is removed from the vacuum former. The sheet has the shape of the former pressed into its surface.

9. The excess plastic is trimmed so that only the plastic bowl remains - the completed item. An enlarged view of the final dish is seen opposite.

The final completed dish is the result of vacuum forming. Without a material such as polystyrene or a similar type of plastic, it would be very difficult to manufacture a dish like this. Vacuum forming allows us to make unusual shapes with ease. You may find it is a good technique for your projects.